The Conveyor Technology Planning department (PWG-P/F) at Volkswagen AG, headquartered in Wolfsburg, Germany, had commissioned PSI Technics to analyze and evaluate the operation of a vertical material lift in a vehicle body warehouse. The successful cooperation was aimed at developing a new positioning standard for similar vertical lifting systems.
Volkswagen AG, Wolfsburg, Germany
Motion analysis was used to determine the system's current motion profile, which provided a basis for determining optimization potentials. All existing loading conditions and motion sequences were simulated in a virtual model using finite element methods (FEM), multi-body models and controller modeling. The results were verified against the actual operation of the system and illustrated the benefits of using an intelligent positioning controller.
The retrofitted vertical lift fulfills and exceeds all of the client's expectations regarding cycle times, stability, reduced mechanical wear and power consumption. As calculated during virtual modeling the system's mechanical stress was reduced by more than 15%. At the same time, power consumption decreased and the cycle times were reduced by 3 seconds. These results were achieved by using the ARATEC Positioning Solution System with time-optimized motion paths and accurate positioning.
ARATEC® TPCC® - Registered in U.S. Patent and Trademark Office
Links>Modernization / Retrofitting >Virtual Modeling / Finite Element Method (FEM) >Performance Analyses >ARATEC & Positioning Modules
Downloads>Complete application report (PDF)
PSI Technics is known for its expertise in industrial image processing and automation technology. Take advantage of our extensive analysis and optimization know-how for automated warehouse and production processes to increase the life-span of your facility.
We assist you every step of the way to help you find an optimization solution that is right for you or develop custom industry and application-specific applications based on digital imaging processing systems to increase the quality and productivity of your products and processes.
...designed for the continuous monitoring and visual quality control of production processes.
PSI Technics offers easy-to-use, application-specific digital image processing solutions that are designed for the continuous monitoring and quality control of production processes. Nearly all monitoring and measuring tasks can be automated by means of industrial image processing. Show movie
We invite you to experience a completely new type of control technology – in an entertaining short story. A clear and straightforward presentation will show you why the ARATEC is the best positioning solution on the market: For STACKER CRANE applicationsFor BRIDGE CRANE applications
PSI Technics' ARATEC Positioning Solution System is an innovative and advanced solution for industrial positioning applications. Show movie
The ARATEC's FLP6000AOC software reduces mast oscillations – even of highly dynamic stacker cranes – to a minimum. The test setup shows that the ARATEC Positioning Solution System with enabled FLP6000AOC compensates for mast oscillations in near-real time, even when the oscillations are caused by external disturbances.
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